Additive + AI + Casting

Custom metal parts with additive design freedom, AI automation, and cast metal properties

Technology


Industry Compatible

Metal parts produced by our system have the properties of an industrial casting. These parts are drop-in replacements for applications where castings are the industry standard.

Isotropic

Forget about the "mystery metals" produced by many metal 3D printing solutions. Our casting process produces isotropic metal parts with the mechanical performance of a true casting.

High Precision

Unlike many metal 3D printing solutions that struggle with 15-25% shrinkage, our casting process produces parts with uniform 1-2% shrinkage resulting in consistent tolerances.

Standard Materials

No need for expensive metal powders, our system uses casting alloys with standard material properties that are over 10x more affordable than those used in metal 3D printers.

Affordable

Our system offers the most capital efficient solution for producing metal parts in-house. It costs up to 10x less than metal 3D printers with minimal facility requirements.

High Speed

Our modular system design facilitates parallel manufacturing that can scale from prototyping to volume production with a maximum throughput that exceeds even the fastest metal 3D printers.

MetalMaker System - Product Specifications


  • Metal Aloys

  • Zinc and Aluminum Casting Alloys
  • Max Part Dimensions

  • 1,000 x 1,000 x 1,000 mm3
  • Max Part Volume

  • 15,000 cm3 (40kg Aluminum)
  • Max Production Throughput

  • 15,000 – 30,000 cm3/ hr
  • Production Process

  • Additive Pattern Metal Casting (APMC)

Additive Pattern Metal Casting - APMC Process

1. Design

The custom pattern is designed using our pattern design generator AI-software.

2. Print

The design is 3D printed using FDM technology to create a polymer pattern.

3. Mold

The printed pattern is used to create a refractory sand/ceramic mold for casting.

4. Cast

Metal is melted, degassed, and poured into the mold to form the final cast part.

MetalMaker System - Additive Pattern Metal Casting


An agile, affordable, and accessible solution for producing custom metal castings
Who Are We?

MetalMaker  is  a  US/EU  based
advanced manufacturing  startup
with  venture  capital funding  from
Techstars and Stanley Black & Decker.

We are building  the MetalMaker  System
as a unique  solution for producing custom
metal parts, combining  the best of  additive
manufacturing, AI, and industrial metal casting.

About Us
Get In Touch

Do you  want to discuss specific  use  -  cases or
potential   applications   for   our   technology?

Do you want to learn  more  about how our
system can add  value to  your business?

Do not  hesitate to  reach  out  to  us.
We would  be  happy to  meet  you!

Who Are We?

MetalMaker   3D   is   a   US/EU    based    advanced
manufacturing   startup   with   VC  funding   from
Techstars    and     Stanley   Black and    Decker.

We’re   building   the   MetalMaker   System
as   a   unique   solution   for   producing
custom     metal     parts,     combining
the     best   of     additive,   AI,     and
industrial         metal         casting.

About Us
Get In Touch

Do you   want   to discuss   specific   use - cases or
potential     applications   for     our   technology?

Do  you  want   to learn   more about   how our
system can   add  value to  your   business?

Do  not   hesitate to   reach  out   to us.
We   would  be   happy  to   meet you!

Contact Us